The production process of Breathable Printed Non Woven Fabric involves several steps, each contributing to its unique characteristics:
1.Material Selection: High-quality fibers, typically polypropylene or polyester, are selected based on desired characteristics such as strength, durability, and printability.
2.Extrusion: The chosen polymer materials are melted and extruded into fine filaments using extrusion machinery. This step creates the raw material for the non-woven fabric.
3.Web Formation: The extruded filaments are laid down randomly onto a moving conveyor belt or drum to form a web-like structure. This can be achieved through processes like spunbonding or meltblowing, which create different types of non-woven fabrics with varying properties.
4.Printing: If a printed design is desired, the fabric undergoes a printing process where dyes or pigments are applied onto the surface. Techniques such as screen printing, digital printing, or rotary printing are used to achieve the desired design.
5.Bonding: The web of filaments undergoes bonding to strengthen the fabric and hold the fibers together. This can be achieved through thermal bonding, chemical bonding, or mechanical bonding methods, depending on the desired properties of the final fabric.
6.Finishing: Additional finishing processes may be applied to enhance properties such as water repellency, flame resistance, or antimicrobial treatment. This step ensures the fabric meets the required specifications for its intended applications.
7.Cutting and Packaging: Finally, the fabric is cut into the desired dimensions and packaged into rolls or sheets for distribution and use in various industries such as apparel, hygiene products, medical supplies, and more.
Throughout the production process, strict quality control measures are implemented to ensure the final fabric meets the required standards for breathability, print quality, strength, and other performance criteria.
