Spunlace Non Woven Fabric
Zibo Dekun Non Woven Fabric Co.,Ltd. was founded in 2015, is located in Zhoucun District of Zibo City known as "the first village in the world", is a research and development, production, sales and service in one of the non woven fabric, laminated non woven fabric professional manufacturers, the company plant area of 15000m², existing employees of 120 people.The main products are hydrophilic, water repellent, flame retardant, anti-aging, anti-static, ultra-soft and electrostatic adsorption and other types, and widely used in medical, health, agriculture, packaging, construction, furniture and other fields, according to customer requirements for anti-microbial, three antibodies and ultra-soft treatment.
Why Choose Us
Strong Production Capacity
We have 9 non-woven fabric production lines, 4 coated non-woven fabric production lines and 2 composite production lines. It can produce 9g-200g/m2 of high quality PP spunbonded non-woven fabric, including SS, SSS, SMS, SMMS, SSMMS as well as melt-blown non-woven fabrics and laminated non woven fabric. The width can be adjusted between 10cm-320cm, and the annual output can reach 50,000 tons.
Complete Qualifications
Our company has independent import and export qualifications, has passed ISO9001 quality system certification, ISO13485 medical device quality management system certification and EN13795, applied for more than 10 patents, and the products have been certified by many authoritative organizations - Food and Drug Administration, SGS, Soochow University and GTTC Group. With excellent product performance and reliable quality, the products have won the support and trust of customers at home and abroad.
Full Service
We can customize various functional non-woven fabrics according to customer needs to meet customers' unique and different needs. After 20 years of continuous innovation and development, excellent technology and production equipment, and a perfect quality control system, we guarantee the best price and quality of non-woven fabrics.
Production Market
Since 2019, the marketing revenue of the company has exceeded 100 million yuan for three consecutive years, and the export of products accounts for 60%. The products are exported to the United States, Germany, France, Japan, and Russia, South America, Middle East and other countries and regions.
Advantages of spunlace non woven fabric
Strength and durability
Thanks to the entangled fiber structure, spunlace non woven fabric exhibits excellent tensile strength. It can withstand high stress and strain, making it ideal for applications requiring durability.
Softness and comfort
Despite its strength, spunlace non woven fabric remains incredibly soft and comfortable against the skin. This unique combination makes it suitable for applications ranging from baby wipes to medical textiles.
High absorbency
The intricate fiber arrangement creates a vast surface area, allowing spunlace non woven fabric to absorb liquids quickly and efficiently. This property is particularly valuable in products like wipes, medical dressings, and absorbent pads.
Breathability
The spaces between entangled fibers allow air to pass through freely, making spunlace non woven fabric highly breathable. This characteristic is essential for applications requiring ventilation, such as wound dressings and hygiene products.
Versatile and customizable
Spunlace non woven fabrics can be easily customized to meet specific needs. We can adjust fiber blends, fabric weight, and finishing treatments to achieve desired properties, such as enhanced softness, antibacterial properties, or specific textures.
Biodegradability
Depending on the fiber composition, spunlace non woven fabric can be biodegradable, making it an environmentally friendly alternative to some traditional textiles. This aspect is becoming increasingly important as sustainability takes center stage.
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Product name |
Spunlace Non Woven Fabric |
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Technics |
Nonwoven |
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Supply Type |
Make-to-Order |
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Material |
40%viscose, 60%polyester |
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Pattern |
Dyed |
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Style |
Straight spunlace/Cross spunlace |
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Weight |
9-260g |
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Width |
Can be cut according to customer requirements |
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Color |
Customer's Requirement |
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Grain |
Plain, Mesh, Embossed, Rhombus, Wave or pearl |
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Packing |
Transparent plastic film packing |
Application of Spunlace Non Woven Fabric
Medical textiles
Medical-grade spunlace non woven fabric plays a crucial role in healthcare settings. Its softness, absorbency, and sterility make it ideal for products like surgical drapes and gowns, wound dressings, and medical wipes.
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Hygiene products
Spunlace non woven fabric is a staple in the hygiene industry. Its softness, absorbency, and ability to be easily sterilized make it perfect for products like baby wipes, facial wipes, and feminine hygiene products.
02
Disposable wipes
The high absorbency and quick drying properties of spunlace nonwoven fabric make them ideal for various types of disposable wipes, including household cleaning wipes, industrial wipes, and personal care wipes.
03
Filtration media
Spunlace non woven fabrics are also used in filtration applications, thanks to their ability to effectively capture particles. They are found in tea bags, coffee filters, and even air filters.
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Automotive industry
The durability and strength of spunlace non woven fabric make them ideal for automotive applications. They are used in automotive interiors for components such as seat covers and door panels.
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Production process of spunlace nonwoven fabric
Procurement of Raw Materials
Our primary raw materials consist of viscose, polyester, and other staple fibers, sourced from reputable fiber manufacturers. These materials are compressed and packaged in batches weighing 200 to 300 kg, with the option to blend fibers based on specific property requirements.
Mixing and Loosen Fiber
The compressed fibers are meticulously loosened and mixed to ensure a consistent blending ratio and weight distribution, setting the foundation for the subsequent processing steps, such as carding.
Carding Process
Through a series of rolls equipped with tooth-shaped metal wires, the fibers are transformed into a sheet-like form known as a “web”. The uniformity of this web is crucial in the carding process, showcasing our advanced technological capabilities .
Fiber Bonding
Following carding, the fibers within the web are entangled using high-pressure water streams, creating a durable sheet with enhanced strength.
Fine streams of high-pressure water are used to entangle and interlock the fibers together. The water is sprayed onto the web and the pressure and speed of the water jets are adjusted to optimize the entanglement process.
Drying and Fusion Bonding
We employ a drying method to eliminate moisture from the sheet and achieve fusion bonding of heat-fusion fibers in a sheath-core structure, further enhancing the fabric’s integrity.
The fabric is then dried to remove excess moisture. This can be done through a variety of techniques, such as through hot air ovens or infrared radiation.
Quality Inspection
Every non-woven fabric undergoes a rigorous inspection process post-drying to identify and address any potential contaminants, ensuring a pristine final product.
Winding and Packaging
Upon successful completion of the inspection phase, the sheets are ready to be wound into various widths and lengths, facilitating efficient packaging and distribution.
The finished fabric is then treated with various finishes, such as softeners and antimicrobial agents, to enhance its properties.
Packaging and Logistics
Logistics
In most cases, nonwoven products are suitable for shipping by sea due to their large size. This method is suitable for large-volume, long-distance international transportation. Air transportation can also be selected. This method is suitable for urgent orders or small-volume orders. The transportation cost is high and the transportation speed is fast. If the distance is not very far, it can also be transported by train.
We also have express delivery, which is more suitable for sample orders. Our commonly used express companies such as DHL, FedEx, UPS, etc. provide door-to-door service.
Packaging method
Our most common packaging method is roll packaging. Nonwoven Fabric is rolled into rolls and then wrapped with plastic film to prevent dust and moisture.
For the inner packaging, we will use transparent plastic film or kraft paper for inner packaging.
For the outer packaging, we will use plastic woven bags or cartons for outer packaging, and put labels on the outer packaging to indicate product specifications, quantity, weight and other information.
Finally, in order to facilitate loading and unloading and transportation, the rolled non-woven fabrics will be stacked on pallets, often using standard wooden or plastic pallets, and then fixed with stretch film or strapping tape. Each package needs to be labeled with the product model, specifications, quantity, production date, batch number and other information for inspection and acceptance.
According to different needs and transportation conditions, the delivery and packaging methods can be flexibly adjusted to ensure that the product arrives safely in your hands.
Our Certificates
FAQ
We're well-known as one of the leading spunlace non woven fabric manufacturers and suppliers in China. Please feel free to buy customized spunlace non woven fabric at competitive price from our factory. Good service and quality products are available.
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