Needle Punched Nonwoven
Zibo Dekun Non Woven Fabric Co.,Ltd. was founded in 2015, is located in Zhoucun District of Zibo City known as "the first village in the world", is a research and development, production, sales and service in one of the non woven fabric, laminated non woven fabric professional manufacturers, the company plant area of 15000m², existing employees of 120 people.The main products are hydrophilic, water repellent, flame retardant, anti-aging, anti-static, ultra-soft and electrostatic adsorption and other types, and widely used in medical, health, agriculture, packaging, construction, furniture and other fields, according to customer requirements for anti-microbial, three antibodies and ultra-soft treatment.
Why Choose Us
Strong Production Capacity
We have 9 non-woven fabric production lines, 4 coated non-woven fabric production lines and 2 composite production lines. It can produce 9g-200g/m2 of high quality PP spunbonded non-woven fabric, including SS, SSS, SMS, SMMS, SSMMS as well as melt-blown non-woven fabrics and laminated non woven fabric. The width can be adjusted between 10cm-320cm, and the annual output can reach 50,000 tons.
Complete Qualifications
Our company has independent import and export qualifications, has passed ISO9001 quality system certification, ISO13485 medical device quality management system certification and EN13795, applied for more than 10 patents, and the products have been certified by many authoritative organizations - Food and Drug Administration, SGS, Soochow University and GTTC Group. With excellent product performance and reliable quality, the products have won the support and trust of customers at home and abroad.
Full Service
We can customize various functional non-woven fabrics according to customer needs to meet customers' unique and different needs. After 20 years of continuous innovation and development, excellent technology and production equipment, and a perfect quality control system, we guarantee the best price and quality of non-woven fabrics.
Production Market
Since 2019, the marketing revenue of the company has exceeded 100 million yuan for three consecutive years, and the export of products accounts for 60%. The products are exported to the United States, Germany, France, Japan, and Russia, South America, Middle East and other countries and regions.
Advantages of needle punched nonwoven
High strength: Needle punched non-woven fabrics are known for their high strength and durability. The fabrics are made by mechanically interlocking fibers, which creates a strong bond between the fibers.
Breathability: Needle punched nonwoven fabrics are breathable, allowing air and moisture to pass through. This makes them ideal for use in applications where ventilation is important.
Absorbency: Needle punched non-woven fabrics have high absorbency properties. They can absorb and retain water and other liquids, making them useful in a variety of applications such as cleaning materials, medical dressings, and diapers.
Cost-effective: Needle punched nonwoven fabrics are cost-effective as they can be produced using a variety of materials, including recycled materials. This makes them a popular choice for a wide range of applications.
Easy to process: Needle punched non-woven fabrics are easy to process and can be molded into a variety of shapes and sizes. This makes them useful in a wide range of applications, including automotive, construction, and filtration.
Chemical resistance: Some needle punched non-woven fabrics have excellent chemical resistance properties. This makes them ideal for use in applications where they May come into contact with chemicals or other harsh substances.
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Product name |
Needle Punched Nonwoven |
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Brand |
DEKUN |
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Raw material |
100% polypropylene |
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Quality Standard |
Fireproof |
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Technology |
Needle-Punched |
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Weight |
80-200gsm |
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Width |
As customer's request |
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Color |
White black grey brown |
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MOQ |
1000kgs |
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Payment |
30% in advanced, Balance before delivery |
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Package |
Wrapped with PE film, Inner with paper bobbin |
Geotextiles:
In civil engineering and construction, needle punched nonwoven fabric is used in geotextile applications. It provides erosion control, separation, drainage, and reinforcement in areas such as road construction, landfills, and coastal protection.
Filtration:
The dense and uniform structure of needle punched nonwoven fabric makes it an ideal material for filtration applications. It is used in air, liquid, and solid filtration systems across industries such as automotive, healthcare, industrial manufacturing, and environmental protection.
Automotive interiors:
The durability, abrasion resistance, and sound insulation properties of needle punched nonwoven fabric make it suitable for automotive interior applications. It is used in carpeting, trunk linings, headliners, and door panels.
Furniture decoration:
Needle punched nonwoven fabric is widely used in various furniture design and interior decoration projects. It is often used as a decorative fabric for chairs, sofas and footstools, which is both beautiful and durable. In addition, this material can also be used for decorative elements such as pillows, curtains and wall coverings, enhancing the overall atmosphere of the interior space with its versatility and style.
Industrial wiping and cleaning:
Needle punched nonwoven fabric is used in industrial wiping and cleaning applications due to its absorbency, strength, and lint-free characteristics. It is widely used in industries such as manufacturing, food processing, and healthcare.
Production Process of needle punched nonwoven
Fiber Selection:
Types of Fibers: Synthetic fibers (like polyester, polypropylene, and acrylic), natural fibers (like cotton, wool, and jute), or blends of fibers can be used.
Blending: Blending different fibers can enhance specific properties such as strength, absorbency, and thermal resistance.
Needle Punching:
Needle Loom: The formed web is fed into a needle loom where barbed needles penetrate and withdraw from the web repeatedly.
Fiber Entanglement: The barbs on the needles catch and entangle the fibers as they move through the web, creating a mechanically bonded fabric.
Density Control: Adjusting needle penetration depth, density of needles, and the number of passes through the loom allows control over the fabric’s density and strength.
Web Formation:
Carding: Fibers are opened, aligned, and layered into a web using carding machines.
Air Laying: Fibers are dispersed into an air stream and then deposited onto a moving conveyor belt.
Wet Laying: Fibers are suspended in a liquid medium and then deposited onto a screen to form a web.
Finishing:
Thermal Bonding: Additional bonding can be achieved by passing the fabric through heated rollers.
Chemical Treatment: Applying binders or coatings to enhance properties like water resistance, flame retardancy, or durability.
Calendering: Passing the fabric through heated rollers to improve surface texture and appearance.
Packaging and Logistics
Logistics
In most cases, nonwoven products are suitable for shipping by sea due to their large size. This method is suitable for large-volume, long-distance international transportation. Air transportation can also be selected. This method is suitable for urgent orders or small-volume orders. The transportation cost is high and the transportation speed is fast. If the distance is not very far, it can also be transported by train.
We also have express delivery, which is more suitable for sample orders. Our commonly used express companies such as DHL, FedEx, UPS, etc. provide door-to-door service.
Packaging method
Our most common packaging method is roll packaging. Nonwoven Fabric is rolled into rolls and then wrapped with plastic film to prevent dust and moisture.
For the inner packaging, we will use transparent plastic film or kraft paper for inner packaging.
For the outer packaging, we will use plastic woven bags or cartons for outer packaging, and put labels on the outer packaging to indicate product specifications, quantity, weight and other information.
Finally, in order to facilitate loading and unloading and transportation, the rolled non-woven fabrics will be stacked on pallets, often using standard wooden or plastic pallets, and then fixed with stretch film or strapping tape. Each package needs to be labeled with the product model, specifications, quantity, production date, batch number and other information for inspection and acceptance.
According to different needs and transportation conditions, the delivery and packaging methods can be flexibly adjusted to ensure that the product arrives safely in your hands.
Our Certificates
FAQ
We're well-known as one of the leading needle punched nonwoven manufacturers and suppliers in China. Please feel free to buy customized needle punched nonwoven at competitive price from our factory. Good service and quality products are available.
Needle Punched For Automotive Interior, Medical coated non woven fabric, pp pe nonwoven fabric 65 gram